Do's And Don'ts Of Industrial Boiler Inspection And Maintenance From Fusion-Weld

December 06, 2021

Industrial boiler maintenance is a necessarily uncompromising job. Imagine a pressure vessel on a Melbourne high street, a backroom setting that is always loaded with steam. On the outside, the laundromat operates like any other business. The staff do their job, clothes are cleaned, and the hiss of steam fades into the background. Only this is a potentially dangerous site. The boiler, pressurized as it is, won't last long without hourly maintenance.

Some equipment rooms just can't be left alone. Print rooms, laboratories, high-tech sanitation facilities and more, all of these places work 24/7, so they employ swing shifts. Much like those round-the-clock operations, industrial boilers are high-maintenance appliances. Expect the maintenance staff to suffer through many hourly chores. They test water quality, look for soft water, and finish by inspecting the low-water cutoff. Then, as the last maintenance check concludes, it's time to start all over again.

Do Annual Industrial Boiler Inspection and Maintenance

If the maintenance staff inside this Melbourne-based laundromat are cruising the aisles in this backroom on the hour, where's the boiler inspector? Like any other pressure vessel inspector, this individual doesn't show up for the hourly inspections, nor the daily checks or the weekly/monthly ones. No, the inspector obeys the ASME codes, so he's dispatched after a year of service, assuming no other problems have occurred over that year. When that day arrives, the boiler chemist also shows up, for many aggressive chemicals are affecting the system. At this point, the entire equipment line is out of service.

Don't Forget Annual Deconstruction Inspections

If a staff member peers through the acrylic curtain strips, there'd be plenty to see. The burner has been pulled. The assembly is sitting there, detached from the boiler. The boiler tech is swapping out high-tension electrode cables and replacing the burner nozzle. Elsewhere, the pressure vessel inspector is looking at the sheet metal welds and interior tube stack. Remember, aggressive chemicals and high temperatures are bad for industrial boilers, so the chemist/inspector duo must meticulously examine every component, vessel seam, and fitting. From the condensate line insulation to the mechanical integrity of the boiler lining, nothing escapes the seasoned eyes of that inspection team.

Intersecting hazards and situational issues make boiler inspection procedures in Melbourne, and any other metropolitan area, a highly arduous job. The equipment is surrounded by other commercial and industrial structures. Plus all of the employees and visitors that occupy these buildings. Furthermore, abrasive chemicals abound, so the inspection matches pressure testing expertise against chemical analyzing mastery.

Fusion-Weld service all industries that require and use pressure equipment within their Plant. From small air receiver vessels to large and complex static storage vessels, process vessels and columns used in the Gas Storage Industry, Power Industry, Petrochemical / Pharmaceutical Plants, Oil and Gas Refineries. Fusion-Weld can develop complete engineering designs in-house based on Clients raw engineering process data. And we work to provide clients with specified engineering packages and technical specifications.

Contact Details

Fusion - Weld Engineering Pty Ltd
ABN 98 068 987619

1865 Frankston Flinders Road,
Hastings, VIC 3915

Ph: (03) 5909 8218

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